/shoeinsole

Data-Centric Design

PERSONALIZED INSOLE

From foot pressure to a personal insole.

/CONTRIBUTION

Group project · Renitt Paul Koola and Kamil Erami

STATUS

Design study and printed prototype

/TOOLS

XENSOR PRO V8 · PCA · Rhino · Grasshopper · 3D printing

/shoeinsole

Data-Centric Design

PERSONALIZED INSOLE

From foot pressure to a personal insole.

/CONTRIBUTION

Group project · Renitt Paul Koola and Kamil Erami

STATUS

Design study and printed prototype

/TOOLS

XENSOR PRO V8 · PCA · Rhino · Grasshopper · 3D printing

/shoeinsole

Data-Centric Design

PERSONALIZED INSOLE

From foot pressure to a personal insole.

/CONTRIBUTION

Group project · Renitt Paul Koola and Kamil Erami

STATUS

Design study and printed prototype

/TOOLS

XENSOR PRO V8 · PCA · Rhino · Grasshopper · 3D printing

01

/Inside the project

Measure the foot

Start with the pressure under the foot.

Pressure data becomes a design through the participant.

A pressure map shows where the foot carries load. The participant helps explain what support feels right. This study connects those insights to an adjustable insole and a printed prototype.

MEASURE → INTERPRET → SHAPE → PRINT

Measure standing and walking

The team used a XENSOR PRO V8 pressure mat at TU Delft. The report describes 30-second standing trials and 10 walking cycles. These activities capture different loading patterns.

30 seconds / 10 cycles

Standing trial / Walking collection

Pressure mat / TU Delft collection setup

Data collection / Subject 1

Data collection / Subject 2

01 / Clean

Use Savitzky–Golay filtering to reduce sensor noise. Check sensor calibration and remove outliers.

02 / Align

Express pressure as a share of body weight. Use heel-strike detection to align the walking cycles.

03 / Find patterns

Use principal component analysis (PCA) to find patterns in the data. Compare the standing and walking results.

02

/Inside the project

Read the patterns together

Use the pressure maps to discuss support, movement, and comfort.

01 / Read the pressure pattern

02 / Explore material distribution

See how the load changes

Standing and walking show different patterns. The phase view helps explain how the load moves across the foot.

Pressure phase view / Original XENSOR image

From a pressure pattern to a design choice

PRESSURE

Arch loading

PARTICIPANT

Support that adapts to weight shifts

DESIGN

Adjustable arch geometry

PRESSURE

Lateral push-off

PARTICIPANT

A gradual change in width

DESIGN

Smooth lateral flare

PRESSURE

Heel impact

PARTICIPANT

Cushioning with stability

DESIGN

Softer insert / Proposed, not made

The participant helps interpret the map

One participant, aged 23 with neutral arches, adjusted visualization controls and marked pressure areas. The interview connected his experience to support, cushioning, and stability preferences.

20 min

Guided exploration

25 min

Interview

03

/Inside the project

Shape and print the insole

Turn the pressure patterns and participant feedback into an adjustable model.

64×64 → 16×16

Resample the sensor grid

Map normalized values from 0 to 1 to the model.

4–8 mm

Adjust arch support

The stated adjustment range in the model.

8–12 mm

Shape the lateral flare

Use a smooth curve to change the width.

01 / Generate the pressure-informed surface

02 / Trim the surface to the foot outline

03 / Prepare the print

04 / The printed insole

04

/Inside the project

What the prototype shows

A physical prototype connects the data to a design. Further use tests are needed.

Initial participant check / Standing prototype

Bring the prototype back to the participant

The final model was developed for participant A in standing. The team printed the insole and tried it with the participant.

The report records satisfaction with the result. It does not provide measured comfort or performance results. Walking data informed the study, but walking performance was not validated.

A physical link between data and personal experience.

What we made

The team connected pressure measurements, participant feedback, and parametric design in one process. The result was an adjustable insole model and a printed prototype for standing.

What needs testing

Test the insole with more participants during walking and other activities. Check comfort, shoe compatibility, and material durability. Further work can apply the method to other body regions.